L300 / DelicaUnofficial Mega Parts List

Stabilizer (Sway) Bar Removal — 4WD

How to remove and reinstall the front stabilizer bar on a 4WD Mitsubishi Delica / L300 Star Wagon, converted from the factory service manual.

Manual section
Group 33 — Front Suspension
Manual pages
33-34 to 33-35 (4WD)
Applies to
L300 / Delica Star Wagon, 4WD

Tools needed

Standard sockets/spanners

no special tools required for this job

Why this job comes up on its own

Disconnecting the sway bar is also the key clearance step for front ball joint replacement — the lower control arm can’t travel far enough with the bar still connected. If you’re here because a ball joint guide sent you, you only need steps 1–4 below (disconnect, don’t fully remove).

Torque

Fastener Nm ft·lbs
Stabilizer attaching bolt to hanger 9–14 7–10

Removal steps

Factory manual exploded diagram — stabilizer bar, page 33-34 Factory service manual (PWWE8608), page 33-34.

  1. Remove the under skid plate and under cover.
  2. Remove the self-locking nut (non-reusable — fit a new one on reinstall).
  3. Remove the bolt.
  4. Remove the second bolt.
  5. Remove the clamp.
  6. Remove the stabilizer bar.
  7. Remove the bushing.
  8. Remove the second self-locking nut and the hanger.

Reinstall

Reverse the steps. Torque the attaching bolts to 9–14 Nm. When tightening the self-locking nut that secures the bar’s mounting cup, tighten until the exposed bolt thread reaches 8–10 mm — that’s the factory reference for correct preload, not a torque figure.

Inspection

  • Check the stabilizer bar for dents or damage.
  • Check the rubber bushings for cracks, deterioration, or wear.
  • Check the hanger brackets for bends or damage.

Converted from the Mitsubishi factory service manual (document PWWE8608), Group 33 — Front Suspension, 4WD section, printed pages 33-34 to 33-35.

Last updated 2026-09-23.